Starting a new production line for plastic containers can feel like trying to solve a 5,000-piece puzzle where the pieces come from six different boxes. You have the machine, the molds, the resin, the cooling systems, and the downstream automation: all from different vendors, all with different manuals, and all requiring a specialized set of hands to get them to talk to each other.
If you’ve ever felt the frustration of a delayed launch because one piece of auxiliary equipment didn’t “plug and play” as promised, you know exactly why turn-key solutions aren’t just a luxury: they are a necessity for your bottom line.
At Hirate America, we don’t just sell you a machine and wish you luck. We act as your personal partner, walking you through the entire process of building a world-class Extrusion Blow Molding (EBM) line from the ground up. By leveraging the industry-leading technology of Bekum and our deep technical expertise, we help you slash cycle times, minimize labor, and ensure your facility is running at peak efficiency from day one.
The “Ground Up” Philosophy: From Product Design to Final Setup
Most manufacturers think about the machine first. We think about your ROI first. When you partner with us for a turn-key Bekum EBM line, we start at the very beginning: the product itself.
1. Product & Mold Design
Whether you are producing 12-liter stackable canisters, high-quality HDPE bottles, or large industrial drums, the design of the product dictates the efficiency of the entire line. We work with you to optimize wall thickness and container geometry. This isn’t just about aesthetics; it’s about reducing material scrap and ensuring the fastest possible cooling times.
2. Matching the Machine to the Goal
With Bekum’s EBLOW series, we have a platform that is synonymous with precision. But which model is right for you? Whether it’s the versatile EBLOW 508D for canisters or a larger unit for multi-layer industrial packaging, we specify the exact configuration that meets your output targets without over-specifying (and over-spending) on capacity you don’t need.
3. Integration of Auxiliaries
A blow molding machine is only as good as the systems supporting it. We integrate everything: material handling, chillers and temperature control, and downstream automation. This “single-source” responsibility gives you peace of mind. If there’s a question, you have one phone call to make, not ten.
The Tech That Pays for Itself: Bekum EBLOW & HiPEx 36D
When we build a line for you, we want to ensure you are using the most advanced, energy-efficient technology available. This is why we focus on the Bekum EBLOW series paired with the revolutionary HiPEx 36D extruder.
20% Energy Savings? Yes, Please!
Utility costs are one of the biggest “silent killers” of profitability in plastics manufacturing. The HiPEx 36D (High Performance Extruder) features a 36:1 L/D ratio, IE5 high-efficiency motors, and a direct-drive gearbox.
What does this mean for you? It means up to 20% energy savings compared to conventional extruders. In a high-volume production environment, those savings go directly to your bottom line every single month.
Better Melt, Faster Cycles
The 36D screw design provides superior melt homogeneity and color mixing at lower melt temperatures. Because the plastic comes out cooler while still being perfectly mixed, it takes less time to cool in the mold.
- Lower Melt Temp = Faster Cooling = Shorter Cycle Times.
- Shorter Cycle Times = More Parts Per Hour.
It’s a simple equation that results in a massive boost to your production capacity without adding a second machine or more floor space.
Reducing Your Three Biggest Costs: Labor, Scrap, and Time
In today’s market, finding and keeping skilled labor is a challenge. Our turn-key Bekum lines are designed with automation and ease of use at their core, specifically to help you run a lean operation.
Minimal Labor Intervention
By integrating automated deflashing, leak testing, and palletizing, we can design a line that requires minimal operator intervention. The Bekum BC 8.0 control system is intuitive and user-friendly, meaning your team spends less time troubleshooting and more time managing throughput.
Eliminating Scrap
Scrap is literally money being thrown in the bin. Through precise wall thickness control (parison programming) and the stability of the HiPEx extruder, we ensure that every part is a “good part.” If you are interested in sustainability or cost-cutting, these machines are also experts at handling PCR (Post-Consumer Resin) and regrind without sacrificing quality.
Need a recycling solution for your remaining scrap? We can help with that too! Visit www.hirateinc.com to learn about our full turn-key recycling systems.
ROI: The 12 to 18 Month Goal
When we calculate a project for a client, we are looking for a return on investment that makes sense. By combining energy savings, labor reduction, and increased cycle speeds, many of our clients see a Typical ROI of 12 to 18 months. After that, the increased efficiency is pure profit.
Why Work with Hirate America? We’re Your Personal Partner
The “Hirate Way” is about more than just delivering hardware. We pride ourselves on being Technical Guides.
For companies with no prior experience in plastics, we are the bridge that takes you from an empty floor to a fully functioning facility. For established manufacturers, we are the experts who find that extra 5% of efficiency that your competitors are missing.
We believe in:
- Transparency: We tell you exactly what you need (and what you don’t).
- Accessibility: Our team is always a call away to help with maintenance, training, or optimization.
- Commitment: We don’t consider the job done until your machine is hitting its target cycle time and your team is comfortable operating it.
Your Containers, Perfected
From jerrycans and canisters to complex multi-layer industrial packaging, the versatility of a Bekum EBM line integrated by Hirate America is world-class. We ensure that the final product coming off your line is durable, consistent, and produced at the lowest possible cost.
Ready to Build Your Future?
Whether you are looking to replace an aging line or are planning to build a brand-new facility from the ground up, don’t go it alone. The complexities of extrusion blow molding are much easier to navigate when you have a partner who has done it a hundred times before.
Let’s talk about your next project. We’ll walk you through the process, look at your production goals, and show you exactly how a turn-key Bekum solution can save you money on utilities, labor, and scrap.
Contact the Hirate America team today! We look forward to helping you grow!